Food Processing and
Packaging
APC Integration provides integrated, real-time software for use in the Fresh Food processing industry.
APCI have installed many systems covering Citrus fruit, Apples
and Hay Exports.
Areas covered include:
-
Product Receival with automatic weight recording
-
Quality Assurance
-
Automatically gathering Production Data
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Stock Management
-
Product (Carton, Pallet etc) Labeling
-
Order Processing
-
Dispatch
-
Integration with MES / Financial Systems
-
Web access for Suppliers (eg Growers) and Customers
Key Benefits
-
Operational Cost reduction through:
- Faster bin weighing, letting and management
- Automatic, reliable data collection from Grading and weighing equipment
- Automatic packing lane diversion.
- Pallet / Bin stock management including integration with Order to Invoicing
process
- Efficient use of staff information input. Required user input kept to minimum
with no requirement for data re-entry.
- Time consuming entry and processing of paper forms eliminiated. Less errors.
- Automatic carton barcoding and labeling.
- Reduced frequency of manual stock takes - Data validation by the system as it is
collected enabling anomalies and issues to be resolved at the
source giving confidence in the system and reduced frustration.
Data entry errors are all but eliminated.
- Product traceability provided including relevant QA information.
- Accurate and real-time Bin and Finished Goods stock mangement - reducing the
need for manual stock takes
- Carton stock management including automatic stock replenishment improves
delivery times
-
Line Control /
Optimisation. When the system is integrated into the line's
electrical control system (PLC) we can optimize the line speed,
sense line failures and shut down to avoid flooding, optimize wax
and fungicide application. Automatically schedule Line start &
stop times.
-
Administration cost reduction through:
- Empty Bin Tracking - real time reporting on bin status & location.
- Real time stock control - current stock status reports to help generate run
lists.
- Re-keying of data is eliminated
- Data is collected where it is
generated reducing errors and delays
- Production / stock status reports available in real time
- Automatic transfer of data to accounting package
-
Improved fruit traceability through integration with the
line controller for accurate timing between tipping and
grading.
-
Improved business sales through:
- Real time transparency into the operation of the business enabling an
accurate understanding of stock.
-
Improved Customer Service through real-time received and
packed stock availability information.
-
Improved Grower Service / Feedback.
- Because information
is available real time growers can be kept informed about the
status of their deliveries, grading statistics.
- Accurate, detailed
grower returns information provided quickly.
Description of typical system
A Production monitoring system for the Citrus Processing industry
typically includes the following system modules:
-
Fruit Receival
-
Bin Management - letting and tracking
-
Received Fruit Stock
-
Tipping
-
Grading
-
Grower Packout Data
-
Graded Fruit Stock
-
Packing and Labeling
-
Carton Management
-
Pallet Management
-
Packed Stock
-
Dispatch
-
Sales Order Entry and Order Picking
-
Grower Management including Pool price calculations and payments
-
QA on Receival, Grading and Packing; reports for traceability requirements
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Interfacing to MES or Financial system
-
Web access for growers to their Delivery and Packout data
-
Range of flexible reports
The system collects data from the fruit packing process
as it happens. The aim is always to have a paperless system that sources data
at the point of activity.
Data is collected via computer terminals, barcode
scanners or Radio Frequency tag readers, and custom serial and network
communications.
Typically data is collected from:
-
Receival,
including Bin Letting, automatic weighing and docket / bin card printing.
-
Bin
Tipping, including tracking the last of a growers fruit along the line and
finishing the grower batch on the grader(s)
-
Automatic data collection from Graders (Blemish /
Sizer), eg Colour Vision, Compac, Elips, PSF, FOMESA, Autoline, Sunlkist
-
Pattern Packing Machines, Bagging and Manual
Packing
-
Carton Labelling and Palletising Systems
-
Sales order entry and Dispatch
The system integrates
all production and packing information including the line electrical
control system allowing automatic line management and speed control.
It also integrates well into existing software including accounting
and grower payment systems. It can manage multiple pack-houses and
multiple warehouses.
The
system is built from a modular set of software components
developed and updated over many years and is
customised
for each site. In this way the system provides exactly the level of
functionality required and can be integrated into existing systems.
The system may be expanded to include things such as grower
harvest scheduling, pool management, grower payments and order to invoice
systems
For
more information, contact APCI on (08) 8366 2300
or go to our contacts
page.
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