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PackNTrak by APCI

Production and Labelling Management System

REDUCE LABELLING COSTS!

 The PackNTrak system automates product labelling and provides easy management of production data.

 

KEY FEATURES

 

·         Eliminate manual labelling – no manual stamping or writing is required.

·         Simple and quick to use – no time consuming tasks required – no need for any manual complicated labelling.

·         User configurable – Up to 20 user defined items (data fields) can be added, edited, deleted as required. Supports dynamic fields that can be Numeric, Text or Look-up lists. Your labels can be made to look however you want, with whatever data is required.

·         Allows production of professional quality labels, for cartons/trays/etc.

·         Provides traceability from the unique Carton/Package ID / barcode back to the product details that were packed.

·         PackNTrak's Report Wizard allows for easy creation of powerful reports based on any of the data fields, even user defined fields.

·         Any number of label templates can be defined – using 3rd party graphic WYSIWYG (what you see is what you get) interface.

·         Built in support for EAN128/SSCC barcodes and Pre-defined fields (such as Packed Date and Use-By Date) that can be used on the label templates and are automatically calculated by the system.

·         Import capability for quick setup. Installation CD and User Manual included.

·         Historical Data stored in a Microsoft SQL2005 database for quick and reliable retrieval.

 

Packing Point Manager

 

Users enter here what product is being packed at each packing point. PackNTrak takes this information together with the label template selected to automatically build the required label.

 

 

SYSTEM DESCRIPTION

 

The PackNTrak system can be configured for either of 2 main setups:

 

  1. Single Product:
    The current product details being packed are selected from the screen and the selected label is continually printed (whenever a label is taken another is automatically printed).
  2. Mixed Products:
    The current product details being packed at each possible Packing Point (any distinct location where a product is produced and packed) are entered on the setup screen.
    At each Packing Point a simple identifying barcode is attached to each item as packed. As the item approaches the labelling point the barcode is automatically scanned and the system then builds the required label using the selected Label template and sends the label to the printer.

Multiple labelling locations (production lines) are supported. The PackNTrak database can be located on any PC on the network.

Labels can be printed on a simple stand-alone printer or they can be sent to a sophisticated Print & Apply system to provide a completely automated label system.

 

 
USER DEFINED FIELD CONFIGURATION
 

Define the fields that can then be selected for including on a label. These fields can be called whatever is desired.

 

 
 
LABEL DESIGN

 

The PackNTrak system is designed to work with any 3rd party label design software that can 'print to file' to produce a ZPL file. The example below is from BarOne Lite which is shipped free with Zebra printers. Other purchased label design software, such as Zebra's new ZebraDesigner can also be used.

When processing the label template the system software automatically looks for and replaces any fields enclosed in square brackets, eg [VARIETY], and replaces these dynamically with the current data for the product being labelled.

 

Users are able to design labels of any size, layout and data fields that are required. Different label designs can be saved and used for different packing points.

 

 

Sample Printed Label:
 
USER CONFIGURED REPORTS

 

The PackNTrak report wizard allows creation of an unlimited number of user configurable reports.

 

 

 

Download this page as PDF

For more information, contact APCI on (08) 8366 2300 or go to our contacts page.

PackNTrak SYSTEM PRICING  

A Base System, with a customer supplied PC, can be purchased for as little as $9,450, including a Zebra S4M Printer!

Base System – Single Product

Allows for a single product being labelled at one time.

  • System Software  (additional labelling Lines, same site $4,800ea) - $6,900ea
  • Zebra S4M label printer (or equiv) with peel and present kit            - $2,550ea

Note: Customer supplied PC
 

$9,450

Option 1 – Report Wizard

Allows easy user selection of what fields to include on a report and how the report is to be structured. See the data you want.

A typical report would be Production over a selectable date range, with optionally selected Product.

 

$1,350

Option 2 – Mixed Products

Support for mixed products arriving into the packing area from multiple packing points requires additional hardware as below.

For this option Packing-Point labels are applied at the packing point and are automatically scanned at the labelling point (to identify the product) and then the label is automatically printed. 

  • Zebra S4M label printer   (for drop point labels)      $2,550ea
  • Fixed mount Barcode scanner                             $1,720ea

$4,270

Option 3 – Automatic application

For a fully automated system a Print & Apply setup is used.

 

$12-$30K

Option 4 – Consumable Stock Management

Maintains current level of consumables (eg empty cartons). Can email a warning when level drops below configurable re-order amount.

 

$950

Option 5 – Handheld Interface

A handheld PC with scanner can be used to scan into production packed goods that are given a Packing-Point label but not processed by the system (ie do not have a label printed for them)

  • Industrial Handheld PC with scanner                    $2,570ea
  • Handheld software                                              $1,800ea

A wireless network is required for this option.

 

$4,370

Option 6 – PC

A suitable PC (or Thin Client Terminal) is needed at each Labelling station.

  • Pentium 4 PC with XP Prof, 17” LCD flat panel monitor,
    with the Software System pre-installed                 $1,730ea

 

$1,730

Option 7 – On-site Setup and Commissioning support

Recommended for first time use or complex configurations.

  • Hourly rate of $110/hr + travel / accommodation costs

 

5-12hrs

Note: Prices are exclusive of GST

Please contact APCI for further details. APC Integration - Contact

 

 

 




 

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